The rapid expansion of space
activities has intensified the risk of hypervelocity
impacts (HVI) in low Earth orbit (LEO), where collisions
with debris or micrometeoroids at velocities exceeding 7
km/s threaten spacecraft integrity. This thesis presents
a comprehensive numerical investigation into (HVI)
phenomena, specifically examining the dynamic response
of thin aluminum plates subjected to spherical
projectile impacts by employing a hybrid finite
element–smoothed particle hydrodynamics (FE-SPH)
approach. The study closely adheres to the methodologies
outlined in the literature, applying state of the art
numerical techniques and validates debris cloud
formation, wave propagation, fracture evolution, and
crater formation against experimental work. The coupling
of the two methods combines the stability of finite
elements and the flexibility of SPH particles to capture
fragmentation and large deformations, ensuring energy
conservation while mitigating tensile instabilities.
Four experimental cases were examined, in the velocity
regime of (2.54-6.71 km/s), with a constant projectile
diameter and varying plate thicknesses. The analyses
demonstrated strong agreement with experimental X-ray
imagery and empirical measurements in three of four
cases, particularly in predicting debris cloud
expansion, crater formation and dynamic fracture
patterns with an average error of 4.38% across all
measurements. Despite the overall consistency, a few
isolated discrepancies were noted, mainly attributed to
uncertainties inherent in the debris cloud tracking
algorithm’s geometric search methodology as well as mesh
resolution due to hardware constraints. A crater
aggregation model was developed to predict the spatial
distribution and ballistic interactions of individual
fragments, integrating kernel-weighted spatial
association of their physical characteristics and
ballistic limit criteria. Validated through a numerical
experiment, the model demonstrated a 4.23% relative
error in predicting the final crater diameter. The
hybrid FE-SPH approach proved superior to standalone
methods, balancing computational efficiency with
physical accuracy. It successfully captured essential
metrics, such as debris cloud morphology and residual
fragment information, while avoiding energy loss and
instability issues inherent in pure finite element or
SPH models. However, heat transfer effects and phase
transitions were omitted due to computational
constraints, and all simulations assumed normal impacts
despite the prevalence of oblique collisions in
real-world scenarios. Future work should integrate
thermal-structural analyses, advanced equations of state
for phase transitions, and oblique impact studies to
refine predictive capabilities. Continued innovation in
computational techniques, coupled with experimental
validation, will be essential to safeguarding orbital
infrastructure in an increasingly congested space
environment.